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Neopower High-Performance 3-Pin Electrical Connector for OBC & BDU, 1000V 40A, IP67

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Neopower High-Performance 3-Pin Electrical Connector for OBC & BDU, 1000V 40A, IP67

Brand Name : Neopower

Certification : USCAR-2/ USCAR-37/ RoHS/ MIL-C-26482

Place of Origin : China

MOQ : 1PC

Price : Negotiable according to Quantities

Payment Terms : Western Union, MoneyGram

Supply Ability : 50000 per day

Delivery Time : 3~7 days

Packaging Details : Standard Export Carton Box

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Key Features:

  • High-Power Performance: Versatile current handling with ratings of 20A for 2.5mm2 cables, 32A for 4mm2 cables, and up to 40A for 6mm2 cables, making it a robust high-power connector.
  • Exceptional Voltage Rating: Engineered to safely manage high-voltage systems with a rated voltage of 1000V (AC/DC) for power and 24V (AC/DC) for signal transmission.
  • Integrated Safety Systems: Features a High-Voltage Interlock (HVIL) circuit and a Secondary Lock Function to ensure maximum safety during connection and operation.
  • Error-Proof Design: Incorporates a Poka-Yoke keying mechanism to prevent misalignment and incorrect mating, protecting your equipment from damage.
  • Superior EMI Protection: Provides comprehensive 360° shielding to guard against electromagnetic interference, ensuring stable performance and signal integrity for sensitive electronics.
  • Rugged Environmental Sealing: Boasts an IP67 & IP6K9K rating, offering complete protection against dust and high-pressure, high-temperature water spray.
  • Touch-Proof Safety: Designed to a IPXXB standard, this touch-proof connector prevents accidental finger contact with live terminals.
  • Wide Operating Temperature: Built to perform reliably in extreme conditions, with an operating temperature range from -40℃ to +125℃.

Product Description:

The Neopower 1000V 40A High-Voltage 3-Pin Automotive Connector is a state-of-the-art interconnect solution engineered for the demanding environments of modern electric vehicle (EV) systems. Specifically designed for critical applications like On-Board Chargers (OBC) and Battery Disconnect Units (BDU), this 3-pole electrical connector delivers unparalleled safety, reliability, and performance. Its robust construction makes it an ideal choice for any high-power, high-voltage automotive or industrial application where a secure connection is paramount.

Engineered with precision, this 3 pin connector features two high-power contacts and one signal contact, all protected within a durable, touch-proof housing. Safety is at the core of its design, integrating a High-Voltage Interlock (HVIL) system to protect technicians and operators during handling. The addition of a Poka-Yoke feature eliminates the risk of incorrect mating, while the secondary lock guarantees the connection remains secure against vibration and shock. With its 360° shielding, this automotive connector ensures flawless data and power transmission, free from EMI disruptions.

Built for durability, the Neopower high-voltage connector operates flawlessly across a wide temperature spectrum and is sealed to IP67 and IP6K9K standards, making it a truly waterproof and dustproof connector. Its dielectric withstanding voltage of 3000V AC for power contacts confirms its capability to handle intense electrical demands safely. Whether you are designing a new EV charging system or upgrading an existing power distribution unit, this connector provides the quality and assurance you need.

For a reliable and safe high-power connection, choose the Neopower 3-pin electrical connector. Contact us today to learn more about how this advanced interconnect can enhance your specific application or to request a datasheet.


Of course. Here is a clear and concise product attribute table based on the provided parameters.


Product Specifications

Attribute Value
Product Name Neopower 1000V 40A High-Voltage 3-Pin Automotive Connector
Brand Neopower
Pin Configuration 3-Pin (2 Power + 1 Signal)
Primary Applications On-Board Charger (OBC), Battery Disconnect Unit (BDU)
Rated Current (Power) 20A (2.5mm2), 32A (4mm2), 40A (6mm2)
Rated Current (Signal) 2A (0.35mm2)
Rated Voltage (Power) 1000V AC/DC
Rated Voltage (Signal) 24V AC/DC
Dielectric Withstanding Voltage (Power) 3000V AC (50Hz, Normal)
Dielectric Withstanding Voltage (Signal) 1000V AC (50Hz, Normal)
Compatible Cable Range 2.5mm26mm2
Operating Temperature Range -40℃ to +125℃
IP Rating (Sealing) IP67 & IP6K9K (Waterproof & Dustproof)
IP Rating (Contact Protection) IPXXB (Touch-Proof)
Safety Features High-Voltage Interlock (HVIL), Secondary Lock Function
Mating System Poka-Yoke (Error-Proof Keying)
Shielding

360° Shielding for EMI Protection


Neopower High-Performance 3-Pin Electrical Connector for OBC & BDU, 1000V 40A, IP67Neopower High-Performance 3-Pin Electrical Connector for OBC & BDU, 1000V 40A, IP67Neopower High-Performance 3-Pin Electrical Connector for OBC & BDU, 1000V 40A, IP67Neopower High-Performance 3-Pin Electrical Connector for OBC & BDU, 1000V 40A, IP67


FAQs

Q1: What is the maximum current this connector can handle?

The maximum current capacity of this 3 pin connector depends directly on the wire gauge used. It is rated for 40A with a 6mm2 cable, 32A with a 4mm2 cable, and 20A with a 2.5mm2 cable. Using the correct cable size is crucial for ensuring safe operation and preventing overheating at the connection point. The dedicated signal pin is rated for 2A.

Q2: What do the safety features like HVIL and Poka-Yoke do?

These are critical safety systems for high-voltage applications.

  • HVIL (High-Voltage Interlock): This is a secondary circuit that ensures the high-voltage power is disconnected before the main contacts can be separated. This feature on our EV connector prevents electrical arcs and protects users from potential shock during mating and unmating.
  • Poka-Yoke: This is a mechanical keying feature that makes it physically impossible to mate the connector incorrectly. It ensures a proper and secure alignment every time, protecting the connector and your equipment from damage.

Q3: Is this connector truly waterproof and suitable for outdoor use?

Absolutely. This waterproof connector is rigorously tested to meet IP67 and IP6K9K standards. This means it is fully protected against dust ingress (IP6X) and can withstand being submerged in water up to 1 meter (IPX7) as well as high-pressure, high-temperature water jets (IPX9K). This makes it exceptionally durable for use in harsh environments and all-weather conditions.

Q4: What is the purpose of the 360° shielding?

In modern electric vehicles and industrial systems, electromagnetic interference (EMI) can disrupt sensitive electronic controls and data signals. The full 360° shielding on this 3-pole electrical connector provides a continuous, uninterrupted conductive path to ground, effectively blocking EMI. This ensures signal integrity and reliable performance of your entire system.

Q5: What makes this a "touch-proof" connector?

This connector is designed to the IPXXB standard, which is a specific safety rating for protection against finger contact. It ensures that even when the connector is unmated, the internal high-voltage contacts are recessed and shrouded, making it impossible for a person's finger to accidentally touch any live electrical parts.

Q6: Can this high-voltage connector be used in extreme temperatures?

Yes. It is constructed with high-grade, temperature-resistant materials and is designed to operate reliably across a very wide temperature range, from -40°C to +125°C (-40°F to +257°F). This ensures stable and safe performance whether you are operating in freezing winter conditions or in high-heat engine bay environments.


Company Profile

NeoPower is dedicated to high-voltage/ high-current waterproof connectors & cables, applicable for new energy battery pack, EV, heavy-duty machinery, industrial connection, powertrain system, solar/wind energy storage, smart grid, AGV, etc.

Neopower has two manufacture bases located in Huizhou, Guangzhou Province for plastic shell connectors, and in Changzhou, Jiangsu Province for metal shell connectors respectively. With rich expertise and high-standard management, Neopower delivers top quality products and excellent services to customers around the world.

Neopower High-Performance 3-Pin Electrical Connector for OBC & BDU, 1000V 40A, IP67

Certifications & Approvals

The company has passed IATF 16949:2016, ISO 9001:2015 quality control system, and its products are CE, TVU, RoHs approved.

Neopower High-Performance 3-Pin Electrical Connector for OBC & BDU, 1000V 40A, IP67Neopower High-Performance 3-Pin Electrical Connector for OBC & BDU, 1000V 40A, IP67Neopower High-Performance 3-Pin Electrical Connector for OBC & BDU, 1000V 40A, IP67Neopower High-Performance 3-Pin Electrical Connector for OBC & BDU, 1000V 40A, IP67

Contact:

Contact Person: Vivian Choi

Email: vivian@lithiumaabatteries.com


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